Perry Chemical Engineers Handbook (Sec. 11) / TEMA Class R / ASME Sec VIII

ZLD Evaporator & MVR Vapor Condenser Heat Exchanger

High-TDS Brine Boiling Point Elevation (BPE), Latent Heat & Falling-Film Sizing

ZLD Evaporator & MVR Vapor Condenser Heat Exchanger Calculator Process & Field Engineering Reference
Engineering Process Reference: ZLD Evaporator & MVR Vapor Condenser Heat Exchanger Calculator governing plant layout conforming to Perry Chemical Engineers Handbook (Sec. 11) / TEMA Class R / ASME Sec VIII.

1. Engineering Principles & Mathematical Formulation

Sizing of Falling-Film and Forced-Circulation tubular heat exchangers for Zero Liquid Discharge (ZLD) Multi-Effect Evaporators (MEE) and Mechanical Vapor Recompression (MVR) units. Calculates latent heat of vaporization λ_vap, Boiling Point Elevation (BPE) for high-TDS salt brines, film coefficients, and required titanium/duplex tube area.

This calculation engine executes rigorous mass-balance and hydraulic equations. Every parameter is cross-checked to ensure zero rounding drift across bidirectional US Imperial and SI Metric unit systems.

2. Governing Standards & Authoritative Citations

"Design calculations for municipal and industrial water infrastructure must strictly adhere to recognized empirical standards to ensure hydraulic stability, structural integrity, and environmental compliance."
— Perry Chemical Engineers Handbook (Sec. 11) / TEMA Class R / ASME Sec VIII, American Water Works Association (AWWA) & U.S. Environmental Protection Agency (EPA Manual 832-B-99-002)

Primary benchmark citations include Crane Technical Paper No. 410, ASME Section VIII, and Metcalf & Eddy Wastewater Engineering.

3. Required Input Parameters & Variables

Symbol: m_feed

Brine Feed Flow Rate

Default: 10000 (lb/h)
Symbol: TDS_feed

Brine Feed Total Dissolved Solids (TDS)

Default: 65 (g/L)
Symbol: TDS_conc

Target Concentrate TDS (Outlet)

Default: 260 (g/L)
Symbol: T_evap

Evaporation Operating Temperature (T_evap)

Default: 80 (°F)
Symbol: T_steam

Heating Vapor / Steam Temperature (T_steam)

Default: 92 (°F)
Symbol: Mat

Evaporator Tube Metallurgy

Default: 22 (W/m·K)

4. Professional Engineer (PE) Submittal Workflow

WaterCalcStudio Pro generates timestamped PDF calculation reports complete with formula proofs, intermediate variable breakdowns, and signature review blocks suitable for regulatory submittals.