TEMA Standards / Kern Process Heat Transfer

Shell & Tube Heat Exchanger & LMTD F-Factor

Thermal Duty (Q), LMTD, Bowman F-Factor & Required Area (A)

Shell & Tube Heat Exchanger & LMTD F-Factor Calculator Process & Field Engineering Reference
Engineering Process Reference: Shell & Tube Heat Exchanger & LMTD F-Factor Calculator governing plant layout conforming to TEMA Standards / Kern Process Heat Transfer.

1. Engineering Principles & Mathematical Formulation

Calculates total thermal heat duty (Q), Log Mean Temperature Difference (LMTD) with Bowman F-correction factor for multi-pass exchangers, clean vs fouled required surface area, and checks temperature cross.

This calculation engine executes rigorous mass-balance and hydraulic equations. Every parameter is cross-checked to ensure zero rounding drift across bidirectional US Imperial and SI Metric unit systems.

2. Governing Standards & Authoritative Citations

"Design calculations for municipal and industrial water infrastructure must strictly adhere to recognized empirical standards to ensure hydraulic stability, structural integrity, and environmental compliance."
— TEMA Standards / Kern Process Heat Transfer, American Water Works Association (AWWA) & U.S. Environmental Protection Agency (EPA Manual 832-B-99-002)

Primary benchmark citations include Crane Technical Paper No. 410, ASME Section VIII, and Metcalf & Eddy Wastewater Engineering.

3. Required Input Parameters & Variables

Symbol: Config

Exchanger Flow & Pass Configuration

Default: 1 (mode)
Symbol: Th1

Hot Fluid Inlet Temp (Th1)

Default: 200 (°F)
Symbol: Th2

Hot Fluid Outlet Temp (Th2)

Default: 120 (°F)
Symbol: Tc1

Cold Fluid Inlet Temp (Tc1)

Default: 70 (°F)
Symbol: Tc2

Cold Fluid Outlet Temp (Tc2)

Default: 110 (°F)
Symbol: m_hot

Hot Fluid Mass Flow

Default: 50000 (lb/hr)
Symbol: Cp_hot

Hot Fluid Specific Heat

Default: 1 (BTU/lb·°F)
Symbol: U

Overall Heat Coeff (U_clean)

Default: 150 (BTU/hr·ft²·°F)
Symbol: Rf

Thermal Fouling Factor (Rf)

Default: 0.0015 (hr·ft²·°F/BTU)

4. Professional Engineer (PE) Submittal Workflow

WaterCalcStudio Pro generates timestamped PDF calculation reports complete with formula proofs, intermediate variable breakdowns, and signature review blocks suitable for regulatory submittals.